PVC Film Manufacturers
Manufacturer of polyvinyl chloride (PVC) shrink films, tubes and bags. Also offers converting, slitting and laminating services. Serves electronics, automotive, medical and textile industries. JIT delivery available.
PVC film is used to make furniture and doors look more attractive, while providing thermal insulation. It is also easy to process and maintain.
Flexible
Manufacturer of bulk plastic film including flexible PVC films. Finished products include general-purpose, marine-grade, premium-grade, antis-static and weld screen types with various PVC compounds, additives, stabilizers, colors and thicknesses. Films are abrasion, water, heat, humidity and solvent resistant with permanent and removable acrylic pressure-sensitive adhesives. Films are also available with clay coated/bleached release liners and meet NFPA-701 fire ratings and OSHA standards. Custom sizes and slitting options are available.
The global flexible polyvinyl chloride (PVC) films and sheets market is segmented on the basis of product type, manufacturing technology, application, and region. The clear flexible PVC films segment accounted for the largest share of the market in 2017 and is expected to continue its dominance in the future. The market is growing at a readjusted CAGR of more than Percent from 2022 to 2028.
Preference for metallocene polyethylene (mPE) and ethylene-vinyl acetate (EVA) films is anticipated to hamper the growth of the global flexible PVC films market. However, strategic collaborations and acquisitions may help in driving the market in the long run. The report provides an in-depth analysis of the competitive landscape and offers strategic recommendations for players to enhance their position in the market.
Rigid
PVC film manufacturers offer a range of solutions for a variety of applications. They are available in different thicknesses, colors, and textures. They can also be customized to meet specific performance specifications. These films are manufactured under a controlled environment, ensuring dimensional stability and salability. They are made from a blend of polyvinyl chloride and other components. The addition of heat stabilisers increases resistance to sunlight and weathering.
The company produces plastic film for the Cutting Vinyl Rolls sanitary, pressure sensitive industrial fabrics, healthcare and specialty converting industries. These films are durable and can be sterilized. They also offer excellent resistance to wear and tear.
The company also manufactures custom pvc film products for energy conservation, food safety and work separation. These include strip door kits, replacement strips, warehouse dividers and body shop style curtains. These films are also ideal for paint booths, welding screens and enclosures for fume containment. They can be custom slit to size and come with an array of surface finishes, including suede, taffeta and polished. In addition, these films can be printed with dye and pigmented inks.
Thermoformed
A custom manufacturer of designed thermoformed plastics made from ABS, acetal, acrylic, Aclar, Kydex, polyurethane, Lexan and PVC. Capabilities include vacuum, press and pressure forming, matched mold forming and twin sheet forming. Secondary services include decorating, foil hot stamping, pad printing and ultrasonic sealing. Serves the automotive, appliance, aerospace, aviation, marine, electronics, medical and consumer goods industries.
Thermoforming clear PVC film offers high transparency and durability, allowing for product visibility and protection. The material also resists chemicals, making it ideal for applications that require contact with different substances. PVC film is also available in a variety of thicknesses and finishes, ensuring that the final product meets design requirements. It can be molded into complex shapes, including blister packs and clamshells. It can also be used for vehicle panels, sun visors and headlamp covers. Thermoformed PVC can be bonded to other materials, including fiberglass and structural foam, for more durable results. PVC is also easy to recycle and has a low environmental impact. This makes it a sustainable choice for many applications. It also has excellent moisture resistance and is easy to cut with saws or knives.
Monomeric
PVC is a non-toxic, tasteless, and odorless plastic that can be thermoformed into different shapes. It is a durable material and is resistant to fading, corrosion, and weathering. It also provides excellent insulation properties. Its durability and clarity make it an ideal material for a wide variety of applications, from furniture covers to tamper-resistant medical bags.
The North America PVC Films market is driven by a strong demand for packaging materials in the region, as well as growth in the pharmaceutical industry. The COVID-19 pandemic has limited cross-border trade, but the U.S. is expected to grow its share of regional revenue in the coming years.
The production process of calendered pvc film involves mixing a PVC powder and a liquid softener, then heating it in an extruder to form a molten mass. The mass is then drawn between counter rotating mill rolls and flattened. The final product is a thin, durable sheet. To improve its gloss level and shrinking resistance, a small percentage of organopolysiloxane or methacrylic acid can be added to the resin mix.
Calendered
Calendered PVC is made by running a molten mixture of PVC, plasticizers and pigments through rollers called pvc film manufacturers calenders. The calenders squeeze and stretch the material into flat sheets. The resulting film is thicker and less pliable than cast film. It also tends to be less dimensionally stable and can shrink when exposed to heat. However, it is still a good choice for applications that do not require the material to stretch or conform around curves.
The calendering process is a highly complex operation, and there are several variables that can affect its results. For example, the type of stabilizer used is a critical factor. Metallic salts, mixed metal salts, organotins and tin mercaptides are all common choices. Choosing the right one will help ensure that the film performs well under a variety of conditions.
Different calenders produce films of different thicknesses and gloss levels. Some have more than 50 sets of rollers and are capable of producing high-performance calendered vinyl at a competitive rate. These films are ideally suited for short-term signage applications, including window graphics and partial wraps.