Why Buy a Gravity Conveyor?
A gravity conveyor uses the force of gravity to move materials rather than being powered by electricity. Its low-cost, low maintenance design makes it an excellent option for a wide variety of applications.
UNEX gravity roller conveyors feature holes pre-punched on 3”, 4.5”, and 6” centers, making it easy to customize the number of rollers in your frame. Ideally, you should always have a minimum of three rollers under any load.
Easy to assemble
Gravity conveyors use basic physics to transport materials without electrical power. They are installed on a slight slope, and the force of gravity carries the product from the head to the end. This type of conveyor rack is useful in many warehousing applications, including order fulfillment, machine operation, assembly, and shipping. Some even have a lift gate to accommodate personnel traffic.
These simple, non-powered material handling systems are easy to assemble and disassemble. They’re perfect for temporary conveyor lines in warehouses and other facilities that need to change their production layout. The rollers are evenly spaced in a frame and held in place by spring-loaded axles. This allows you to replace a damaged roller without disrupting the rest of the system.
The gravity conveyor can be adapted for different types of products and applications by adjusting the roller centers in the frame. For instance, you can increase or decrease the spacing to match the product’s size and shape. The conveyor can also be curved or connected to other conveyors to span large distances.
This is one of the most versatile non-powered conveyor systems available. It is ideal for transportation of flat boxes, containers, and related products in packaging areas and assembly lines. It can be adapted for a variety of angles and slopes to fit into almost any area in your facility. It can also be used to load and unload trucks, trailers, and shipping containers from a higher elevation.
Easy to disassemble
A gravity conveyor moves product using the natural force of gravity and requires no motors or electric parts. It is ideal for warehouses and shipping departments that need relocatable conveyor lines. Its modular design allows it to be disassembled and reconfigured as your business grows and changes. It can be moved easily to another part of the building and reassembled in new configurations. Unlike powered conveyors, it doesn’t use electric components that can wear out or require routine maintenance.
The first step in customizing a gravity conveyor is to thoroughly assess your operational needs. This includes determining the types of goods you handle, the weight gravity conveyor and size of your products, and the overall speed and volume of operations. Once you’ve done this, you can choose from a wide range of Gravity Conveyor Accessories to meet your specific needs. These include customizable features like specialized rollers, diverts, and stops. Other common accessories include guard rails and emergency stops to ensure worker safety.
You can also choose to add curved sections to your gravity conveyors to help you go around corners in the facility. This type of conveyor is perfect for kitting or light assembly work in shipping and receiving areas. You can even add roller conveyors that branch off of other conveyor lines or merge into one line. Additionally, you can choose a gravity conveyor that uses a simple frame to hold the rollers and does not need a base or permanent supports.
Easy to move
If you’re looking for an easy-to-move, economical, and versatile non-powered material handling system, consider a gravity conveyor. These simple systems use the force of gravity to move items over free-spinning rollers and are ideal for transporting flat boxes and containers through packing areas and assembly lines. They are also easy to install and relocate to accommodate changing workflow needs.
Unlike powered conveyors, which are usually built from heavy-duty materials like steel and aluminum, gravity conveyors are lighter. This makes them easier to move and set up for temporary production lines. They also have a flexible design that allows you to customize your flow by choosing different roller widths, heights, and lengths.
The number of rollers in a conveyor depends on the size of your products. To ensure smooth flow, it’s important that there are at least three rollers under a load at all times. If you need more rollers, you can purchase additional sections that can be easily bolted together to create longer runs. The rollers are carefully spaced in the frame and held by spring-loaded axles or retaining pins. This allows you to replace damaged rollers without affecting the other rollers in the lane.
Depending on your needs, you can choose to have a gravity conveyor installed in a straight line or one that snakes around other materials and machines in your warehouse. The ability to change the configuration of the conveyor allows you to make the most efficient use of your facility’s space. In addition, a gravity conveyor does not require motors to operate and is less expensive to maintain than other types of material handling equipment.
Easy to maintain
A gravity conveyor is a non-powered material handling solution that uses the force of gravity to move products along an incline. They are often used in order fulfillment, kitting, or light assembly applications. Some models are designed to carry a single product, while others are configured for an entire line. They are usually made of metal or plastic and can be easily moved within your warehouse. These conveyors are also relatively inexpensive and can be purchased from a variety of sources, including online auctions and industrial equipment sellers.
Keeping your gravity conveyor in good working condition is essential to its performance and longevity. Regular cleaning helps prevent debris and dust buildup. This removes contaminants that can interfere with roller movement and cause unnecessary wear. It is also a good idea to lubricate the moving parts vacuum packing machine manufacturer periodically to avoid excessive friction. You should also check for misalignment, which can cause uneven and inefficient operation.
Many companies use gravity conveyors to transport goods in their distribution centers and manufacturing facilities. They are a cost-effective, efficient, and reliable method of transporting packaged products and supplies. Warehouse1 can help you find the perfect system for your needs, whether you need a simple conveyor to transport small components or a large line of finished goods. Contact us today to learn more about our product offerings and determine which system is right for you.