MF TECNO Vertical Type Modified Atmosphere Packaging Machine

MAP is an efficient and cost-effective method to prolong the shelf life of foods. It reduces waste in the supply chain, enables sea as opposed to air freight, and extends the season for produce and meats.

It uses gases to inhibit microbial growth and spoilage, such as inert gas (e.g. argon) flushing or carbon dioxide injection. It can also use oxygen scavenging materials.

Multi-function

The MF TECNO vertical type modified atmosphere packaging machine (MAP) is a versatile piece of equipment that works at high speed and ensures the quality of the packaged product. It removes the atmospheric gas from the sack/package, injects the suitable mixture of gases and then thermoseals it to prevent leakage of the gas previously inserted. This ensures that the MAP process is fully effective and the product remains safe for consumption.

Modified Atmosphere Packaging extends shelf life by replacing air in packages with a selected mixture of gases. This mixture of gases inhibits spoilage by blocking the growth of aerobic microorganisms and slowing down oxidative reactions that cause food to degrade. Typical ingredients in a MAP package include oxygen, nitrogen, carbon dioxide, and other trace gases such as argon.

In addition to extending shelf-life, MAP reduces the need for preservative chemicals in packaged foods. This saves money for producers and customers. MAP also helps retailers minimize food waste by keeping products fresh longer and allowing them to order more efficiently.

The MAP packaging machine can be configured with multiple optional devices, including multi-head weigher and liquid filling machine. It requires compressed air with pressure >0.6 MPa, 1 m3/hour. This can be obtained by a screw-type air compressor set, modified atmosphere packaging machine air storage tank (1 m3), and air dryer. Choosing the right compressor is essential to ensure that your machine can operate optimally.

Fast speed

Modified atmosphere packaging is an excellent way to keep food fresher longer. This technology decreases or controls the amount of oxygen present in a package, which causes discoloration and spoilage. This allows the food to retain its fresh color, texture, and flavor, ensuring that it will be appealing to consumers. It also keeps the food safe to eat by suppressing microorganisms.

MAP is a valuable tool for businesses that want to reduce waste and costs. It can significantly extend the shelf life of products and increase their quality. It is especially useful for products that need to travel long distances, as it prevents the food from getting spoiled during transportation. Additionally, a long shelf life helps reduce the amount of waste produced by spoiled foods.

This technology can be used to package a variety of foods, including meat, fish, vegetables, fruits, and pastries. Its protective effect is based on the inhibitory and bacteriostatic effects of gases that are mixed in with the air. It can also improve food packaging presentation.

Depending on the size of the product, there are different types of modified atmosphere packaging machines available to suit your needs. These machines include a hand vacuum chamber machine, a tray sealer, and an inline MAP machine. These machines can be used to produce MAP-sealed trays, cups, bottles, and jars. sauce packaging machine They are highly efficient and can be adapted to your production line with minimal effort.

Replaceable molds

Modified atmosphere packaging is an effective way to extend the shelf life of foods and preserve their freshness and quality. It also reduces food waste, which is a serious problem worldwide. This process uses a mixture of gases to significantly slow down the process of decay and inhibit the growth of spoilage organisms. The result is a longer shelf-life and improved appearance for the packaged food.

A typical MAP package contains an atmosphere of oxygen, carbon dioxide, and nitrogen with the concentration of each gas adjusted to the specific product. This atmosphere prevents discoloration of fresh fruits and vegetables, maintains respiration in some foods, and slows senescence in red meat. In addition to extending the shelf-life of food, MAP packages can also reduce lipid oxidation, which can cause food poisoning, and slow down bacterial growth.

The MAP packaging process requires a high level of hygiene and a strict production sequence. Its success depends on modern, high-quality MAP equipment and comprehensive quality assurance activities. These can include inline gas analysis of the MAP atmosphere, as well as leak testing of the sealed packages. This is essential to ensuring that the benefits of the packaging are realized and that consumers receive top quality products. Air Products offers several MAP solutions to help manufacturers and processors improve the shelf-life and quality of their food products.

Safety

Modified atmosphere packaging is a technology that preserves food items and extends their shelf life. It can help reduce food waste and improve the taste, color, and texture of foods. MAP uses controlled gases to slow down the rate of food respiration and inhibit the growth of aerobic spoilage microorganisms. It also prevents oxidative reactions and keeps oxygen levels low. It is a valuable tool for fresh-cut vegetables, fruits, and meats, but it is also used in the packaging of snack products that contain fats.

The gases used in MAP are selected carefully to balance safe shelf life extension with optimal organoleptic properties. The most common gases are carbon dioxide and nitrogen, although inert gases such as argon are also used. A low oxygen level prevents oxidative reactions and slows the respiration of food, while carbon dioxide control helps to reduce microbial spoilage and maintain freshness and flavor.

MAP is a sophisticated process that requires a high level of quality assurance. The gases must be mixed and introduced into the package in a very precise manner. Moreover, the package must be sealed correctly. Any error can result in a faulty mixture, a leaking package, and even serious health risks for consumers. In order to achieve this, a MAP machine must be equipped with inline gas analysis or gas analyzers that can continuously monitor the correct composition of the packaging gases.